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    Copper Check Valves: Ultimate Guide to Design, Applications & Maintenance

    2025/4/10      view:

    Check valves operate on differential pressure principles:  


    • Cracking Pressure: Minimum 0.14 MPa required to open (adjustable for low-flow systems)  
    • Closing Mechanism: Spring-assisted closure completes in <0.8 seconds to prevent water hammer  
    • Flow Efficiency: 90° swing disc design reduces turbulence by 37% compared to traditional 45° models




    3 Critical Factors When Specifying Industrial Check Valves  

    A. Pressure-Temperature Ratings  

    Class

    Max Pressure (MPa)

    Temperature Range

    150#

    1.96

    -29°C ~ 200°C

    300#

    5.08

    -29°C ~ 260°C


    B. Seal Compatibility  


    • EPDM: pH 2-12 chemicals, 120°C max  
    • PTFE: Universal chemical resistance, 204°C rated  



    C. End Connection Optimization


    • Flanged: ASME B16.5 for >DN50 pipelines  
    • Threaded: NPT/BSPP standards for compact systems







    Maintenance Protocols to Prevent Valve Failure  

    Annual Inspection Checklist:  

    1. Disc movement test (should rotate freely without >0.5mm axial play)  

    2. Seal replacement if compression set exceeds 15%  

    3. Bolt torque verification (ASME PCC-1 standards):  


    Bolt Size

    Torque (Nm)

    M16

    110 ±10%

    M20

    220 ±10%


    Pro Tip: Install pressure gauges upstream/downstream to detect >10% pressure drop indicating wear.