Copper Check Valves: Ultimate Guide to Design, Applications & Maintenance
Check valves operate on differential pressure principles:
- Cracking Pressure: Minimum 0.14 MPa required to open (adjustable for low-flow systems)
- Closing Mechanism: Spring-assisted closure completes in <0.8 seconds to prevent water hammer
- Flow Efficiency: 90° swing disc design reduces turbulence by 37% compared to traditional 45° models
3 Critical Factors When Specifying Industrial Check Valves
A. Pressure-Temperature Ratings
Class
Max Pressure (MPa)
Temperature Range
150#
1.96
-29°C ~ 200°C
300#
5.08
-29°C ~ 260°C
B. Seal Compatibility
- EPDM: pH 2-12 chemicals, 120°C max
- PTFE: Universal chemical resistance, 204°C rated
C. End Connection Optimization
- Flanged: ASME B16.5 for >DN50 pipelines
- Threaded: NPT/BSPP standards for compact systems
Maintenance Protocols to Prevent Valve Failure
Annual Inspection Checklist:
1. Disc movement test (should rotate freely without >0.5mm axial play)
2. Seal replacement if compression set exceeds 15%
3. Bolt torque verification (ASME PCC-1 standards):
Bolt Size |
Torque (Nm) |
M16 |
110 ±10% |
M20 |
220 ±10% |
Pro Tip: Install pressure gauges upstream/downstream to detect >10% pressure drop indicating wear.
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